Advancements in Custom Design Battery for…

Custom Battery Design

Custom design battery solutions play a pivotal role in ensuring the seamless functioning of critical equipment in military operations. This blog discusses custom design battery that comes with enough storage, focusing on the energy power battery aspect, with an emphasis on military applications.

Custom Battery Packs: Meeting Rigorous Standards

Custom battery packs are indispensable for various critical applications in the military, ranging from communication equipment to unmanned aerial vehicle (UAV) drones. The selection of the right battery involves considerations such as reliability, durability, capacity, storage, and service life. In the challenging environments where custom battery packs are typically utilized, factors like safety, operating temperature range, size, and weight also come into play.

Emerging Power: Industry Leaders in Custom Military Battery Packs

Emerging Power stands out as an industry leader in the manufacture of custom military battery packs. Tailored to perform in the harshest environments, our energy solutions for military applications are engineered with a focus on quality and reliability. The company guarantees that their products will meet the required standards and conducts thorough electrical and mechanical testing, ensuring complete traceability for all military battery pack assemblies.

Diverse Military Applications

Emerging Power specializes in designing, developing, and manufacturing battery pack assemblies for a spectrum of military applications, including but not limited to:

  1. Unmanned aerial vehicles / Drones
  2. Enhanced communication devices
  3. Military UPS systems
  4. Rugged computers
  5. Fire suppression systems
  6. Night vision equipment
  7. Head-mounted displays
  8. Combat Training Systems

The safety and quality of battery pack design are critical, especially for complex applications that demand expert engineering. Emerging Power utilizes high-quality cells from top suppliers, offering standard and high discharge rates, along with a wide range of temperature limits to meet the most demanding performance requirements.

Custom Lithium Ion Battery Packs: A Technological Leap

Custom lithium-ion battery packs have emerged as a technological leap, providing increased performance over nickel or lead-based chemistries. The 18650 Li-ion batteries, known for their reduced size, weight, and high energy density, are the preferred choice when designing for higher voltage and current requirements. Various chemistries are available for custom lithium battery packs, each catering to specific needs:

  1. Lithium cobalt oxide: Greatest energy density
  2. Lithium manganese: Greater safety with lower energy density
  3. Lithium iron phosphate: High discharge rate capabilities, long cycle, and calendar life

Technical Specifications

  • Cell voltage: 3.6 – 3.7V (nominal)
  • Capacity: 500mAh to 3500mAh
  • Cycle life: 300 – 500 cycles
  • Standard Operating temperature range: -20°C to 60°C
  • Low temperature and high-temperature cells: -40°C to -70°C
  • Preferred charge method: constant voltage/constant current
  • Standard size 18650
  • Typical industrial applications: instrumentation, communications, medical, and military

The Final Take

Custom design battery storage, especially in the form of advanced lithium-ion battery packs, plays a pivotal role in enhancing the capabilities of military equipment. The commitment to quality and reliability by Emerging Power ensures that these batteries meet and exceed the stringent requirements of military applications.