Efficiency Redefined: The Impact of Custom Li-ion Battery Packs on Performance

Efficiency is key to success in every industry nowadays. Whether it’s powering essential devices or driving cutting-edge technology, Li-ion battery packs play a crucial role in meeting energy demands. However, off-the-shelf solutions may not always provide the efficiency and performance required for specialized applications. This is where custom battery packs come into play, offering tailored solutions to redefine efficiency and elevate performance.

Unlocking Enhanced Performance with Customization

Li-ion battery packs are renowned for their superior performance compared to traditional nickel or lead-based chemistries. With smaller size, reduced weight, and the highest energy density, Li-ion batteries are the preferred choice for applications requiring higher voltage and current requirements. However, not all applications have the same power demands or operating conditions. Custom Li-ion battery packs offer the flexibility to optimize performance based on specific requirements, whether it’s maximizing energy density, enhancing safety, or achieving high discharge rates.

Exploring Custom Lithium Battery Chemistries

Custom Li-ion battery packs are available in several chemistries, each offering unique advantages:

  • Lithium Cobalt Oxide: Provides the highest energy density, making it ideal for applications where maximizing energy storage capacity is critical.
  • Lithium Manganese: Offers greater safety with a lower energy density compared to lithium cobalt oxide, making it suitable for applications prioritizing safety.
  • Lithium Iron Phosphate: Provides high discharge rate capabilities and long cycle life, making it well-suited for applications requiring both power and durability.

The Impact on Performance

By harnessing the capabilities of custom Li-ion battery packs, industries can achieve unparalleled performance and efficiency. Whether it’s powering electric vehicles, portable electronics, or renewable energy systems, custom solutions ensure optimal performance tailored to specific needs. From extending runtimes and reducing downtime to improving reliability and safety, the impact of custom Li-ion battery packs on performance is undeniable.

At Emerging Power: Delivering Safety and Reliability

At Emerging Power, we prioritize safety and reliability in every custom Li-ion battery pack we design and manufacture. With a team of expert engineers specializing in electrical, mechanical, testing, and manufacturing, we ensure that every battery meets the highest standards of quality and performance. From concept to prototype, our project management team works closely with clients to understand their critical power specifications and deliver the best solutions for their applications.

Diverse Cell Agnosticism and Top Supplier Partnerships

In addition to our commitment to safety and reliability, Emerging Power stands out for its cell agnosticism and strategic partnerships with top battery cell suppliers. As an OEM and replacement battery manufacturer, we understand the importance of offering a wide range of battery chemistries and technologies to meet diverse application needs. Our partnerships with industry leaders such as Panasonic, Samsung, LG, and others ensure access to cutting-edge battery cells that power various portable electronic devices. By remaining cell agnostic, we provide our clients with the flexibility to choose the best battery solution for their specific requirements, further enhancing the efficiency and performance of custom Li-ion battery packs.

Wrapping Up

Custom Li-ion battery packs offer a transformative approach to powering today’s technology-driven world. By providing tailored solutions that optimize performance and efficiency, custom packs enable industries to meet evolving energy demands and overcome common power challenges. At Emerging Power, we are committed to delivering safe, reliable, and high-performance battery solutions that empower our clients to achieve their goals with confidence and success.

Why Are Military Battery Packs Built to Withstand Extreme Conditions?

Military battery packs are integral components of various critical applications in the defense sector, powering communication equipment, surveillance devices, drones, and more. Let’s discuss the reasons why military battery packs are specifically engineered to withstand extreme conditions, ensuring reliability and performance in the most demanding environments.

Advancing Technology for Military Batteries

As technology advances, the reliance on battery packs in military equipment continues to grow. Modern soldiers heavily depend on battery-powered devices, ranging from GPS units to thermal weapon scopes. However, the addition of battery-powered equipment increases the weight burden on soldiers. Therefore, there is a growing demand for smaller, lightweight military battery packs that maintain high performance and efficiency. Emerging Power addresses this demand by continually researching, designing, and developing smaller, more powerful, and more reliable custom battery assemblies, easing the load on soldiers while enhancing operational capabilities.

Testing & Certification of Military Batteries

Military battery packs must endure some of the harshest conditions imaginable, including extreme temperatures, humidity, shock, vibration, and even submersion. At Emerging Power, our custom military battery packs are meticulously designed to withstand these challenges, ensuring optimal performance in combat situations and training exercises alike. Our extensive engineering expertise allows us to manufacture both primary and secondary rechargeable battery packs that meet or exceed military standards, guaranteeing reliable operation in any environment.

Electromagnetic Compatibility (EMC)

In addition to withstanding extreme environmental conditions, military battery packs must also ensure electromagnetic compatibility (EMC). Military equipment operates in environments with high levels of electromagnetic interference (EMI), including radiofrequency emissions and electromagnetic pulses (EMP). Therefore, military battery packs are designed with robust shielding and filtering to minimize the risk of interference and ensure uninterrupted operation of critical electronic systems. By achieving EMC compliance, military battery packs contribute to the overall effectiveness and reliability of military equipment in the field.

Design Considerations for Extreme Conditions

Several key factors drive the design and construction of military battery packs to withstand extreme conditions:

  1. Reliability: Military operations demand unfaltering reliability from equipment, including battery packs. Every component must be carefully selected and engineered to withstand harsh environments without compromising performance.
  2. Durability: Military battery packs are subjected to rigorous testing to ensure they can endure shocks, vibrations, and other physical stresses encountered in combat scenarios.
  3. Temperature Resistance: Operating in diverse climates, from scorching deserts to icy tundras, requires battery packs to maintain functionality across a wide temperature range.
  4. Water Resistance: Military battery packs may encounter moisture, rain, or even total submersion in water. Therefore, robust sealing and waterproofing measures are essential to prevent damage and maintain performance.
  5. Size and Weight Optimization: While durability and reliability are paramount, military battery packs must also be lightweight and compact to minimize the burden on soldiers and maximize mobility.

Ending Notes

Military battery packs are meticulously engineered to meet the unique demands of defense applications. At Emerging Power, we prioritize quality, reliability, and performance, ensuring that our custom military battery packs deliver optimal functionality in the most extreme conditions. By adhering to stringent testing and certification processes, we guarantee that our battery packs will perform flawlessly, empowering soldiers and supporting mission success in every theater of operation.

Custom Lithium-Thionyl Chloride Packs: Powering Innovation

Lithium-thionyl chloride (Li-SOCl2) batteries stand at the forefront of primary cell technology, offering unmatched performance and reliability. These batteries, based on sulfonated thionyl chloride electrolytes, are renowned for their high-energy density, stability, and wide operating temperature range. Let’s explore the features, benefits, and applications of custom lithium-thionyl chloride packs, highlighting their significance in powering various industrial and technological advancements.

Understanding Lithium-Thionyl Chloride Batteries

Emerging Power specializes in producing custom lithium-thionyl chloride packs that leverage the exceptional characteristics of Li-SOCl2 chemistry. Our batteries are meticulously crafted using either bobbin or spiral construction, ensuring ruggedness, low magnetic signature, and consistent quality. With features such as high operating voltage, low self-discharge, and excellent reliability, lithium-thionyl chloride batteries excel in demanding applications across industries.

Features and Benefits

  • High Energy Density: Lithium-thionyl chloride batteries boast the highest energy density among primary lithium chemistries, making them ideal for applications requiring compact power sources.
  • Low Self-Discharge: With remarkably low self-discharge rates, these batteries offer extended shelf and operating life, making them suitable for long-term applications.
  • Wide Operating Temperature Range: From extreme cold to high temperatures, lithium-thionyl chloride batteries maintain stable performance, ensuring reliability in diverse environmental conditions.
  • High Pulse Capability: These batteries exhibit high pulse capability, enabling them to deliver bursts of energy when needed, making them suitable for applications with periodic pulses.
  • Excellent Reliability: Built for longevity, lithium-thionyl chloride batteries provide reliable power over extended operating life, minimizing the need for frequent replacements.

Applications of Custom Lithium-Thionyl Chloride Packs

Due to their unique characteristics and durability, custom lithium-thionyl chloride packs find applications across various industries:

  • Aerospace Industry: Used in critical systems such as emergency locator transmitters (ELTs) due to their reliability and ability to operate in extreme temperatures.
  • Vehicle Industry: Powering remote monitoring systems, sensors, and telemetry devices in vehicles, ensuring reliable performance in challenging environments.
  • Industrial IoT (IIoT) Devices: Providing long-lasting power for sensors, meters, and monitoring equipment in industrial settings, facilitating remote monitoring and control.
  • Medical Equipment: Supporting medical devices such as defibrillators and implantable devices, where reliability and longevity are paramount.

Redundant Production Lines

To optimize supply chain efficiency and mitigate industrial risk, custom lithium-thionyl chloride packs are manufactured using redundant production lines. This ensures uninterrupted production and timely delivery of high-quality battery solutions to meet the demands of various industries. By maintaining redundancy in manufacturing processes, Emerging Power ensures reliability and consistency in product availability, enhancing customer satisfaction and trust.

Summing Up

Custom lithium-thionyl chloride packs play a pivotal role in powering innovation across industries. At Emerging Power, we harness the potential of Li-SOCl2 chemistry to deliver reliable, high-performance battery solutions tailored to meet the unique needs of our customers. With unmatched energy density, stability, and reliability, lithium-thionyl chloride packs are poised to drive technological advancements and shape the future of portable power solutions.

Choosing the Right Custom Lithium Battery Pack: How Technical Specifications Drive Selection

Selecting the appropriate custom lithium battery pack is a critical decision for engineers and manufacturers across various industries. With advancements in technology and the growing demand for portable power solutions, understanding how technical specifications drive the selection process is paramount. This blog discusses key technical specifications that influence the choice of custom lithium battery packs and their implications.

Understanding Custom Lithium Battery Packs

Emerging Power specializes in designing and manufacturing custom lithium ion battery packs (Li-ion batteries) tailored to meet the unique needs of our customers. Lithium ion batteries offer superior performance compared to nickel or lead-based chemistries, making them ideal for applications requiring high energy density, reduced size, and weight. Our 18650 Li-ion batteries are renowned for their reliability and efficiency, powering a wide range of devices across industries such as instrumentation, communications, medical, and military.

Key Technical Specifications

When selecting a custom lithium battery pack, several technical specifications must be considered to ensure optimal performance and compatibility with the intended application. These specifications include:

  1. Cell Voltage: Typically ranging from 3.6V to 3.7V (nominal), the cell voltage determines the overall voltage output of the battery pack.
  2. Capacity: Measured in milliampere-hours (mAh), the capacity indicates the amount of charge the battery can store and deliver over time.
  3. Cycle Life: Referring to the number of charge-discharge cycles a battery can undergo before experiencing a significant decrease in performance, cycle life is a crucial factor in determining battery longevity.
  4. Operating Temperature Range: The temperature range within which the battery can safely and effectively operate, ensuring optimal performance under varying environmental conditions.
  5. Charge Method: The preferred charging method, often constant voltage/constant current, dictates the charging process to maximize battery life and safety.
  6. Size: Standard size, such as the 18650 form factor, influences the physical dimensions and compatibility of the battery pack with the application.

Implications for Selection

Each technical specification plays a vital role in the selection of a custom lithium battery pack. For instance, a high-capacity battery may be preferred for applications requiring extended runtime, while a battery with a high cycle life is essential for devices subjected to frequent charging cycles. Similarly, considering the operating temperature range is crucial for applications exposed to extreme environmental conditions, ensuring reliable performance in challenging settings.

The Role of Emerging Power

At Emerging Power, we understand the significance of technical specifications in custom lithium battery pack selection. Leveraging our expertise and industry-leading knowledge, we work closely with our customers to identify their specific requirements and recommend tailored solutions that meet their needs. Whether it’s optimizing capacity for increased runtime or enhancing safety features for critical applications, we prioritize customer satisfaction and deliver best-in-class battery packs engineered to excel in diverse environments.

Summing Up

Choosing the right custom lithium iron battery pack involves careful consideration of technical specifications to ensure optimal performance, reliability, and compatibility with the intended application. Emerging Power provides innovative and reliable battery solutions that exceed your expectations. With a focus on quality, performance, and customer satisfaction, we strive to be the preferred partner for all custom lithium battery pack needs across industries.

Custom Lithium Battery Packs: Finding the Right Chemistry for Your Power Needs

The demand for custom lithium ion battery packs is on the rise. From powering consumer electronics to driving electric vehicles, these energy storage solutions have become indispensable. However, with the plethora of available chemistries, selecting the right one to meet specific power requirements can be daunting.

Understanding the Chemistry Spectrum

Custom lithium battery packs are available in several chemistries, each offering unique characteristics tailored to different applications. One of the most common options is lithium cobalt oxide, known for its exceptional energy density. While this chemistry provides impressive power output, it also comes with certain safety concerns and a relatively shorter lifespan.

On the other hand, lithium manganese chemistry offers a balance between energy density and safety. Although it may not match the energy density of cobalt-based batteries, it provides greater stability and longevity, making it a preferred choice for applications where safety is paramount.

Another contender in the chemistry spectrum is lithium iron phosphate. This chemistry excels in high discharge rate capabilities and boasts a long cycle and calendar life. While it may sacrifice some energy density compared to other options, its robustness and durability make it ideal for demanding applications such as electric vehicles and renewable energy storage systems.

Choosing the Right Chemistry

 

Selecting the appropriate chemistry for custom lithium battery packs depends on various factors, including power requirements, safety considerations, and longevity. For applications where maximizing energy density is crucial, such as smartphones and laptops, lithium cobalt oxide may be the preferred choice.

However, in applications where safety and longevity take precedence, such as medical devices or industrial equipment, lithium manganese or lithium iron phosphate may offer a more suitable solution. These chemistries provide peace of mind regarding safety while ensuring reliable performance over an extended period.

The Role of Emerging Power

At Emerging Power, we understand the importance of selecting the right chemistry for custom lithium battery packs. With our expertise in battery technology and extensive knowledge of various chemistries, we work closely with our clients to identify their specific power needs and recommend the most suitable solution.

Whether it’s maximizing energy density, enhancing safety, or optimizing longevity, we tailor our battery packs to meet the unique requirements of each application. Our commitment to quality and innovation ensures that our customers receive reliable and efficient custom lithium battery packs that exceed their expectations.

Moreover, Emerging Power prioritizes performance and safety but also works to provide cost-effective solutions for our clients. By carefully evaluating the trade-offs between chemistry options and considering long-term operating costs, we help our customers make informed decisions that align with their budgetary constraints without compromising on quality or reliability.

Takeaways

Selecting the right chemistry for custom lithium primary battery packs is crucial to achieving optimal performance and reliability. By understanding the strengths and limitations of each chemistry option, businesses can make informed decisions that align with their power needs and safety requirements. With the expertise and support of companies like Emerging Power, navigating the chemistry spectrum becomes more manageable, ensuring that every power need is met with precision and efficiency.

Disclosing The Crucial Role of GPS Tracking Batteries in Location Technology

The efficiency of your GPS tracking device is intricately tied to the powerhouse within – the GPS tracking battery. In the world of location technology, the reliability and endurance of these batteries play a vital role in ensuring accurate and continuous tracking. Let’s unveil the significant role that GPS tracking batteries play in powering location technology.

The Pulse of Location Technology Lies in the Battery’s Power

GPS tracking, a revolutionary technology that has permeated our daily lives, owes its accuracy and reliability to the Global Positioning System (GPS). The GPS system, comprised of 24 satellites orbiting the Earth, forms the backbone of location-based services. However, the heartbeat of this system lies in the batteries that power GPS tracking devices.

GPS Tracking in Action: Asset Tracking Transportation

One of the key applications of GPS tracking batteries is in asset tracking for transportation. Emerging Power, a leading player in the industry, designs and manufactures custom battery pack assemblies specifically tailored for Asset Tracking in transportation. Whether it’s managing vehicles, fleets, or supply chain assets, GPS asset tracking with reliable battery solutions aids in optimizing fuel, maintenance, and overall operational costs. The real-time data access provided by GPS tracking solutions enhances the safety and productivity of mobile transportation assets.

Global Positioning System (GPS): A Technological Marvel

The GPS system, initially a military technology in the 1960s, has evolved into an indispensable tool for civilians. Deployed in commercial products like automobiles, smartphones, exercise watches, and IoT devices, GPS relies on a network of satellites to determine precise ground positions. These satellites, orbiting about 12,000 miles above the Earth, broadcast information about their position, orbit, and time. GPS receivers, including those in your everyday devices, use a process called triangulation, combining signals from multiple satellites to calculate an exact position.

Battery-Powered Precision: Ensuring Connectivity

For a GPS device to operate seamlessly, it must establish a connection with a specific number of satellites, typically three for basic location determination. A stronger connection, achieved by linking to four satellites, ensures greater accuracy. The efficiency of this process is intricately linked to the performance of the GPS tracking battery. Emerging Power’s expertise in crafting custom battery pack solutions becomes crucial in ensuring that GPS devices have the endurance and reliability needed to establish and maintain these vital connections.

The Speed of Connectivity: From Vehicles to Wearables

The speed at which a GPS device establishes a connection depends on the strength of its receiver. For instance, a car’s GPS unit usually connects faster than the GPS in a watch or smartphone. By memorizing previous locations, a GPS device can predict the availability of satellites during its next signal scan, reducing the time needed to establish connectivity.

We Empower Location Technology with Reliable Battery Solutions

Emerging Power provides custom battery pack solutions for GPS tracking in asset transportation ensuring that these devices not only establish connections swiftly but also endure for extended periods. Since we continue to depend on location technology for navigation and asset management, the indispensability of GPS-tracking batteries in fueling these advancements becomes even more pronounced.

Efficiency Unleashed: The Vast Impact of Custom Battery Chargers on Device Longevity

Custom battery chargers are the critical factor in maximizing device longevity. As a seasoned battery charger manufacturer with over two decades of experience, Emerging Power has honed the art and science of crafting custom battery chargers that go beyond standard solutions. Let’s understand the vast impact these chargers have on extending the life of devices.

Crafting Efficiency: The Essence of Custom Battery Chargers

Precision in Design and Assembly

As a battery charger manufacturer, Emerging Power brings more than 20 years of expertise to the table, specializing in the design and assembly of custom battery packs. This proficiency allows us to tailor chargers to the unique requirements of original equipment manufacturers (OEMs), ensuring optimal performance and compatibility with a variety of devices.

Compatibility Matters: Adapting to Evolving Technologies

As technology evolves, so do the power needs of electronic devices. Custom battery chargers from Emerging Power are designed with adaptability in mind. Whether it’s accommodating the charging requirements of the latest smartphones, wearable devices, or emerging tech gadgets, these chargers ensure compatibility, keeping devices powered efficiently throughout their lifecycle.

A Charger in Focus: Standard Battery Charger RRC-SMB-FPC

The Standard Battery Charger RRC-SMB-FPC, a 40W single bay charger designed for smart batteries, features optimized charging for longer cycle life, seamless Plug and Play operation, and worldwide compatibility.

  • Smart Battery Compatibility: Catering to standard battery pack form factors like 2130 and 2140 or similar.
  • Optimized Charging: Ensures longer cycle life and faster charging.
  • Plug and Play Operation: Seamless functionality for user convenience.
  • Worldwide Compatibility: External power supply for global use, with country-specific AC input cables available.

Technical Specifications for Precision

The RRC-SMB-FPC charger exhibits remarkable efficiency with an input voltage range of 19 – 26VDC and an output voltage range of 0 – 17.4VDC. Operating at a maximum current of 2300mA, it supports a current range of 0 – 4.0A. The charger’s power is capped at 40W, and it maintains precision with ±1% max. voltage tolerance and ±10% max. current tolerance at 1A, reducing to ±3% at 4A. Additionally, it integrates protective features against short circuits, over-temperature shutdown, and input/output over-current.

  • Input Voltage Range: 19 – 26VDC
  • Output Voltage Range: 0 – 17.4VDC
  • Maximum Current: 2300mA
  • Current Range: 0 – 4.0A
  • Power: 40W

The Legacy of Emerging Power: A Commitment to Excellence

A Small Business with a Global Impact

Founded in 2000 by Thomas Corbett, the current President of Emerging Power, we have evolved into a small business with a global footprint. Our commitment to superior design and manufacturing capabilities has made us the supplier of choice for over ten Fortune 100 Companies.

Meeting Diverse Energy Needs

Our journey at Emerging Power is marked by a relentless pursuit of solutions. Whether you are in the medical, industrial, or consumer markets, our custom battery chargers stand as testaments to our ability to meet diverse energy needs.

Conclusion: Pioneering Device Longevity Through Precision Charging

The impact of custom battery chargers on device longevity is quite big. As a distinguished battery charger manufacturer, our commitment to excellence is not just about crafting chargers; it’s about pioneering solutions that extend the life of devices, empowering businesses, and leaving a lasting legacy in the realm of technological evolution.

The Power Within: Unleashing the Potential of Rechargeable Lithium-Ion Batteries

In this technologically driven world, the backbone of many devices that keep us connected and powered lies within a small, unassuming component – the rechargeable lithium-ion battery. These power-packed cells have become an integral part of our daily lives, from the smartphones we carry to the electric vehicles revolutionizing transportation. Let’s learn all about rechargeable lithium-ion batteries and explore the power they hold within.

What is a Lithium-Ion Battery?

Lithium-ion batteries, often referred to as Li-ion batteries, dominate the rechargeable battery landscape and power the devices we rely on daily, including mobile phones and electric vehicles.

Lithium-ion batteries consist of single or multiple lithium-ion cells, each equipped with a protective circuit board. Once these cells are installed inside a device along with the protective circuit board, they are recognized as batteries. To comprehend the complexity of these powerhouses, let’s break down the components of a lithium-ion cell:

Components of a Lithium-Ion Cell:

  1. Electrodes: Positively and negatively charged ends attached to current collectors.
  2. Anode: The negative electrode.
  3. Cathode: The positive electrode.
  4. Electrolyte: A conducting liquid or gel.
  5. Current Collectors: Conductive foils at each electrode connecting the cell to the terminals.
  6. Separator: A porous polymeric film enabling the exchange of lithium ions.

Diverse Landscape: Various Types of Lithium-Ion Batteries

Lithium-ion batteries are not a one-size-fits-all solution; they come in various types based on size, form, and the materials used for the electrodes. This diversity allows them to cater to a wide range of applications, adapting to the specific needs of different industries.

Business Spotlight: Emerging Power’s Commitment to Custom Lithium-Ion Battery Packs

Emerging Power, a leading player in the industry, specializes in crafting power li ion batteries or custom Lithium-Ion battery packs that set the standard for performance and reliability. Our 18650 Li-ion batteries, known for reduced size, weight, and high energy density, are the preferred choice for applications requiring higher voltage and current.

Custom Lithium Battery Pack Chemistries:

  1. Lithium Cobalt Oxide: Offers the highest energy density.
  2. Lithium Manganese: Balances safety with lower energy density.
  3. Lithium Iron Phosphate: Provides high discharge rate capabilities and extended cycle and calendar life.

Technical Specifications:

  • Cell Voltage: 3.6 – 3.7V (nominal).
  • Capacity: Ranging from 500mAh to 3500mAh.
  • Cycle Life: 300 – 500 cycles.
  • Operating Temperature Range: -20°C to 60°C.
  • Standard Size: 18650.

Applications Across Industries: From Medical to Military

Lithium-ion batteries find applications in a myriad of industries, including instrumentation, communications, medical, and military. The versatility of these batteries, coupled with their technical specifications, makes them a go-to choice for powering critical devices in diverse sectors.

The Future Powered by Lithium-Ion Technology

The evolution and widespread adoption of rechargeable lithium-ion batteries have undoubtedly shaped the landscape of modern technology. Emerging Power crafts custom solutions to meet the specific needs of industries, we can anticipate a future where the power within these batteries continues to unleash innovation and drive progress across various domains. As we embrace this era of connectivity and mobility, the power lithium-ion battery stands as a testament to the limitless potential that lies within the palm of our hands.

Advancements in Custom Design Battery for Military Applications

Custom design battery solutions play a pivotal role in ensuring the seamless functioning of critical equipment in military operations. This blog discusses custom design battery that comes with enough storage, focusing on the energy power battery aspect, with an emphasis on military applications.

Custom Battery Packs: Meeting Rigorous Standards

Custom battery packs are indispensable for various critical applications in the military, ranging from communication equipment to unmanned aerial vehicle (UAV) drones. The selection of the right battery involves considerations such as reliability, durability, capacity, storage, and service life. In the challenging environments where custom battery packs are typically utilized, factors like safety, operating temperature range, size, and weight also come into play.

Emerging Power: Industry Leaders in Custom Military Battery Packs

Emerging Power stands out as an industry leader in the manufacture of custom military battery packs. Tailored to perform in the harshest environments, our energy solutions for military applications are engineered with a focus on quality and reliability. The company guarantees that their products will meet the required standards and conducts thorough electrical and mechanical testing, ensuring complete traceability for all military battery pack assemblies.

Diverse Military Applications

Emerging Power specializes in designing, developing, and manufacturing battery pack assemblies for a spectrum of military applications, including but not limited to:

  1. Unmanned aerial vehicles / Drones
  2. Enhanced communication devices
  3. Military UPS systems
  4. Rugged computers
  5. Fire suppression systems
  6. Night vision equipment
  7. Head-mounted displays
  8. Combat Training Systems

The safety and quality of battery pack design are critical, especially for complex applications that demand expert engineering. Emerging Power utilizes high-quality cells from top suppliers, offering standard and high discharge rates, along with a wide range of temperature limits to meet the most demanding performance requirements.

Custom Lithium Ion Battery Packs: A Technological Leap

Custom lithium-ion battery packs have emerged as a technological leap, providing increased performance over nickel or lead-based chemistries. The 18650 Li-ion batteries, known for their reduced size, weight, and high energy density, are the preferred choice when designing for higher voltage and current requirements. Various chemistries are available for custom lithium battery packs, each catering to specific needs:

  1. Lithium cobalt oxide: Greatest energy density
  2. Lithium manganese: Greater safety with lower energy density
  3. Lithium iron phosphate: High discharge rate capabilities, long cycle, and calendar life

Technical Specifications

  • Cell voltage: 3.6 – 3.7V (nominal)
  • Capacity: 500mAh to 3500mAh
  • Cycle life: 300 – 500 cycles
  • Standard Operating temperature range: -20°C to 60°C
  • Low temperature and high-temperature cells: -40°C to -70°C
  • Preferred charge method: constant voltage/constant current
  • Standard size 18650
  • Typical industrial applications: instrumentation, communications, medical, and military

The Final Take

Custom design battery storage, especially in the form of advanced lithium-ion battery packs, plays a pivotal role in enhancing the capabilities of military equipment. The commitment to quality and reliability by Emerging Power ensures that these batteries meet and exceed the stringent requirements of military applications.